Rebel Wilson needed a plastic surgeon after her nose was split in a bloody on-set filming disaster.

Rebel Wilson has revealed a horrifying on-set accident that left her drenched in blood and just inches away from permanent disfigurement. The Australian actress, known for her comedic roles, described the harrowing ordeal during a recent interview with Access Hollywood, saying it happened during the final night of filming her upcoming action film, Bride Hard.

“It was just a freak accident,” Wilson began. “In a fight scene, a gun accidentally got whacked across my face.” The prop weapon, used during a choreographed combat sequence, struck her squarely on the nose — splitting it open and bringing production to a sudden halt.

The incident unfolded during the movie’s “last fight sequence” and was so severe that blood pooled around her on the set. “I was freaking out,” she admitted. “They take an ambulance and they have to call a plastic surgeon, because if they didn’t, I would have been permanently disfigured.”

The timing couldn’t have been worse. It was Wilson’s final day of shooting, and the crew was preparing to wrap up. “I was like, ‘How unlucky can I be?’” she said. The severity of the injury meant immediate intervention was crucial. Fortunately, a surgeon arrived in time to stitch her up, preventing what could have been a lasting facial injury.

“They did all the stitches, and you can’t tell now — really, you can’t tell,” Wilson shared, reflecting on the aftermath. Despite the trauma, the actress managed to avoid long-term physical damage.

The accident brings a jarring contrast to Wilson’s typical image — often associated with light-hearted humour and romantic comedies — underscoring the physical risks involved in stunt-heavy productions. Though Bride Hard is yet to be released, its action scenes appear to have pushed the cast to their limits.

Wilson’s terrifying moment isn’t the only recent on-set injury to make headlines. Charlize Theron, another Hollywood powerhouse, opened up this week about her own bruising experience while filming Apex. Speaking at Netflix’s 2025 upfront event, Theron confessed to doing stunts without proper safety gear.

“Our crew delivered a really impressive movie, and yours truly did some stunts and action — without a harness, sometimes,” she revealed. “Don’t tell Netflix.”

Theron admitted it was “a miracle” she made it through filming at all. “Apex only wrapped like a week ago, so I’m fresh off the mountain,” she said. “I still have some Australian dirt under this pretty manicure, and my cute boot is hiding a fractured toe… I can go on and on, but I won’t.”

These back-to-back revelations shed light on the extreme physical demands actors are often subjected to behind the scenes. While audiences enjoy the polished final product, few are aware of the injuries — both visible and hidden — that come with creating high-octane action sequences.

For Rebel Wilson, the shocking accident may become a footnote in her career — but the scar it nearly left serves as a painful reminder of how quickly things can go wrong, even in the final hours of filming.

As Bride Hard gears up for release, Wilson’s fans will no doubt watch her performance with a new appreciation — knowing that behind one of the film’s explosive scenes lies a very real moment of blood, fear and surgical stitches.